Zf4hp2224 series, model e9, 4 solenoid valve body found in various vehicles. Rebuild instructions transmission repair manuals zf 5hp19. Zf 5hp19 transmission repair manual pdf epcatalogs. Introduction to the 01v and 01l automatic transmissions the 01v automatic transmission the 01v automatic transmission is generically known as the 5hp19. Please check with your distributor for availability.
The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Atsg is a technical support service specifically for the automatic transmission industry. Remove those black sealing tubes and then the pump will pull out the front. Audi transmissions audi torque converter audi valve body.
The interior of the valve body should be cleaned in the same way. This upgrade kit works perfectly, i save a lot of money. The input speed sensor g182 is above the valve body and can only be accessed with the valve body removed. Epicyclic gear set 2 also rotates as a solid block.
Transmission repair manuals zf 5hp19, diagrams, guides, tips and free download pdf instructions. The e version uses a solenoid to position the manual valve and park. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. The bmw version can be identified by the two large round holes at the pump end of the valve body. As the front planet gear carrier of epicyclic gear set 1 is locked, the direction of output shaft rotation is reversed. Before purchase identify your valve body to see if it will fit click here to open pdf file and check. There is an early style that the g182 bolts to the valve body and late style that. Design and function selfstudy programme 232 service.
I take a hose clamp and secure some nylon webbing to the front pump shaft and pull a bit to break it loose. Because of widespread breakdowns of automatic transmission zf 5hp19 we can highlight problems with torque converter. Ensure the correct location of the valve body in the housing. Moreover,i dont trust anyone here in greece to make this experiment to my gearbox,if he hasnt done another. Contains general information, assembly and disassembly. In the house, workplace, or perhaps in your method can be all best place within net connections. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Automatic transmission basic settings rosstech wiki. This kit cannot be used to repair valve bodies with valves of other sizes. Manual zf 4hp22 transmission governor valve defender source read online or download zf4hp22 valve body manual pdf file for free that includes. This valve is a wear item, it is constantly regulating pressure and can. Zf aftermarket worldwide your partner wherever you are. Rosstech, llc 881 sumneytown pike lansdale pa 19446, usa tel.
Most vw b5 passats, and some bmws, audi a4s and a6s, and some porsche boxters have a zf5hp19 transmission in them. This repair manual is presented in pdf format, includes 2 pages. Porsche only, with bolton speed sensor and green epc solenoid. Depending on the atf and coolant temperature, the changeover valve is activate by the tip tronic control module and routes vacuum to the shutoff valve, which opens or closes the trans mission coolant circuit. One type plate is located on the main housing of transmission. Please expect some delays in shipping due to the coronavirus covid19. These timing systems are configured to turnrotate in the. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. Level 10 pts audi vw bulletproof transmission built from scratch 4hp19, 5hp19,01v,5hp24,6hp19,6hp26,09e our price. Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. Sk zf 5hp19 transgo transmission upgraded pressure regulator. Zf 5hp24 automatic transmission spare parts catalog.
Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24. Transgo 5hp24pr pressure regulator valve repair kit bmw. Transmission repair manuals zf 5hp19 rebuild instructions. Zf 5hp19 fla transmission repair manual pdf free online. Audi zf5hp19 manual kindle file format audi zf5hp19 manual audizf5hp19manual 15 pdf drive search and download pdf files for free audi zf5hp19 manual audi zf5hp19 manual if you ally obsession such a referred audi zf5hp19 manual book that will pay for you worth, get the extremely best seller from us. Zf 5hp24 equipped audi, bmw, jaguar and range rover vehicles. This transmission was installed on audi vw up to about model year. Download file pdf zf transmission repair manual s 5repair manual s 5 as you such as. The a4 has been built in five generations and is based on the volkswagen group b platform. Level 10 audi vw pts bulletproof valvebody 4hp19, 5hp19,5hp24. Oe valve spool diameters must match dimensions noted in illustration. Zf 5hp24 transmission repair manual pdf free online.
Zf 4hp2224 remanufactured valve body with all solenoids. Convenient drop in, no special tooling or machining necessary. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. The torque converter doesnt lock up on a 5hp19 series transmission, technician a says clutch e. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Spring installs into the case, followed by the thermal. Oct 29, 2006 how will i know which type of 5hp19 of audi should match to a8600. Zf4hp2224 series, model e7, 5 solenoid valve body found in various vehicles. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Readdownload file report abuse zf 5hp19 automatic transmission spare parts catalog table of notes. Global english if your country is not listed, select other countries to visit our zf aftermarket global website. Pdf catalogs for vehicle parts from zf aftermarket zf.
By searching the title, publisher, or authors of guide you truly want, you can discover them rapidly. Zf transmission repair manuals repair manuals friday, september 22, 2017zf transmission repair manuals. Zf 5hp24a automatic transmission spare parts catalog. Zf suggests this be replaced on every valve body rr. Gas05 ni valve body gasket fits codes 1060 040 019, 020, 021, 024. Fluid capacity and type, valve body and solenoids charts. As i understand it, it is only the valve block orifices and soleniods that are specific to porsche. Addresses runaway pressure, harsh shifts, kickdown bang, drum breakage. Valve body cover and the valve body beneath final drive 232. We are closely monitoring all updates and taking precautions. Click here to view the pdf file if it does not appear. So we are still dealing with this 700r4 swap, got a cheap shifter off a corvette, price looking at the included 700r4 vb valve body diagram, certain parts. Fits zf 5hp24 equipped audi, bmw, jaguar and range rover vehicles.
The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. These units are notorious for several complaints, the most common being. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. Throttle must be at idling position keep your foot off the gas pedal 1 kickdown basic settings in tcm. Zf 5hp19 automatic transmission spare parts catalog table of. Only has information specific to this awd version of the transmission. Repair manual is a system of assistance in the serve and repair of zf equipment, which allows to detect and resolve problems arising and uncertainties. Zf 6hp26x 6hp28x automatic transmission spare parts catalog pdf. This is what makes a revmax zf 6hp valve body superior to the rest.
This valve is constantly regulating the pressure to the valve body from the pump. Zf 5hp24 transmission repair manual pdf online download. Bookmark file pdf zf 5hp19 user guide zf 5hp19 user guide. For service inquiries, please see details on sonnaxs limited lifetime warranty on remanufactured valve bodies. Fits codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035.
Improves and restores correct drivability with added durability. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. General data valve body 9196 valve body 96up tech notes tech bulletins. The audi a4 is a line of compact executive cars produced since 1994 by the german car manufacturer audi, a subsidiary of the volkswagen group. Frontwheel drive transmission tag locations the transmission tag on the 01v can be found. The automakers internal numbering treats the a4 as a.
The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. So, you can right to use 5hp19 manual easily from some device to maximize the technology usage. The bmw mechatronics have several well known complaints these include things like ttc clutch failure with overheating, harsh downshift, 21 downshift bump or 45 shift flare harsh upshift. Car must be brought into the shop and onsite to replace and reprogramming valve body transmission control units and other trp parts.
Zf 5hp19 transmission valve body upgrade pressure regulator repair kit 0305 bmw z4 e85 3. Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Audi 01v 5hp19fla transmission description and disassembly. Zf 5hp19 valve body removal removal of the valve body from a zf 5hp19 automatic transmission. Description of the audi 01v zf 5hp19 fla transmission. If you ambition to download and install the zf transmission. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Zf 5hp19 valve body additional information youtube.
Zf 5hp19 transmission repair manual pdf zf 5hp19 transmission repair. Many of todays automobile engines utilize complex valve and cam timing systems. The overall seal heights on these vary depending on application. Contains new pressure regulator valve and assembly parts. Zf 5hp19 automatic transmission spare parts catalog. Diagnostics and repair of zf 6hp19 valve body audi a4 a6 allroad q7 bmw 3 series bmw 5 series instrument for testing. Related products for zf 6hp26x 6hp28x automatic transmission spare parts catalog pdf. The entire disassembly and assembly procedure is described in chronological order. Zf4hp18flefla transaxle, found in audi and porsche.
Ford mustang wikipedia the ford mustang is an american car manufactured by ford. Sonnax rebuilt valve body bmw003 is no longer in production. From the edge of drum to snap ring groove on lowreverse side is. Zf 5hp19 fla transmission repair manual pdf online download. In this video i go over 2 areas of the valvebody that are critical areas to check. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Zf 5hp19fl automatic transmission spare parts catalog. Zf lifeguard fluid 6 plus s671 090 281 audi vw g 055162 a1 a2 a6 all of the units listed are compatible with all the fluids listed in the column to the right. Cobra transmission is designated as an essential business by florida and thus open and shipping product. This transmission was installed on audi vw up to about model year 2005 on the passat in. This valve is responsible for maintaining a certain amount of line pressure to the valve body to be used by the 6 actuators to modulate line pressure to engage and disengage each clutch pack. Zf automatic transmissions service manual valve reverse gear clutches b,d and e are engaged. This manual covers the procedure for repairing the complete transmission. Additional information about the channel plate components of the zf 5hp19 transmission.1245 1189 1270 1125 955 505 426 1248 1514 1332 403 939 944 1486 579 1098 1495 904 110 18 614 365 676 764 1489 300 1242 1300 95 1091 333 313 503 1135 286 816 685 888 19 1280 265 1054 643 338